germination. It
is also the most important source of energy for animals and
human beings. Starch plays a vital role in our life. Statistics
shows nowadays that starch has more than four thousand applications.
The major commercially available
native starches currently in common use includes Tapioca starch,
Potato starch, Cornstarch and Wheat starch. From the comparison
of these starches, we know that the composition and properties
of Tapioca starch is closer to Potato starch and much better
than Corn starch and Wheat starch. Nevertheless, in terms of
price, Potato starch is much higher than Tapioca starch. With
attractive advantages in terms of properties and cost, there
is apparently growing demand for Tapioca starch everywhere in
the world. Simultaneously, the overall healthier orientation
inspires increasing attention and desire on GMO-FREE Foods.
"Gmo-Free"
Food Ingredients.
Corn starch is recognized as high
GMO ingredient and Potato starch is treated having partial GMO
content. Hence, more Tapioca starch will be chosen for food
processors instead of Potato starch & Corn starch because
our Tapioca starch is GMO-free.
Applications Of Tapioca Starch
In Food And Non-Food Industries
Vedan tapioca starches are widely
used by following industry:
FILLER
Increasing the content of solids in canned soups,
ice-creams, fruit preserves, pharmaceuticals.
BINDER
Binding the products and preventing drying during cooking as
in sausages and meat preserves, etc.
STABILIZER
Using the high water-holding capacity as in ice-creams, baking
powders, etc.
TEXTILE
Size for warp threads to reduce warp breaks and shredding on
looms (Modified Starch preferred)
Printing Starch to thicken dyes and act as carrier for color.
Finishing Starch to improve stiffness and weight (Native or
Oxidized Starch)
THICKENER
Using the paste properties, as in soup, baby food, sauces, gravies,
etc.
PAPER
To improve strength, increase resistance to folding, etc.
On surface to improve appearance and resistance.
For corrugated and laminated paper and paper board box.
AS BINDER FOR INDUSTRIAL USES
Ceiling board
Gypsum board
Feedstuff (Aquafeed and Livestock Feeds)
OTHER INDUSTRIAL USES
Decomposable plastic bag
Tire industry
Plywood industry
Detergent
Advanced Technology
The processing diagram of Tapioca starch in Vedan
Vietnam as follows:
 |
With higher starch contents of
over 30% and higher yield in production from the rich local
soil of Vietnam, we collect fresh cassava root directly from
local farmers and cassavas, as raw material, which have to go
through two samplings to detect their starch contents before
going to the production line.
The major facilities are imported from Japan, Europe and Thailand.
With these state-of-the-art equipment and experienced specialists,
the production process is precisely and strictly controlled
and checked to provide customers with the best quality starch.
Currently, Vedan Vietnam has three operating Tapioca starch
plants including
Phuoc Thai plant in Dong Nai Province, Phuoc Long plant in Binh
Phuoc Province and
Ve-Thai plant in Gia Lai Province with total capacity over 180,000
tons per year.
Since Tapioca starch is inseparable from many other basic industries,
Vedan also plans to further expand the starch production to
other provinces in Vietnam. It is foreseeable that such expansion
will play an important role in the economical growth of Vietnam.
Let's look forward
to it.
The Introduction
To Modified Starches
Native starches have been widely
used in many industries. Different applications require different
starch properties. Nevertheless, due to the improvement of production
technology and continuous development of new products, stricter
demand for starch properties and suitability are required. The
properties of Native starches are insufficiently applied in
many applications and processing. Consequently, it is necessary
to modify starch properties to provide improved application
suitability and functionality.
The modification technology is
by means of chemical or physical method or enzyme conversion
through links cleavage, reform, oxidation or chemical substitution
within granule to change native starches properties for better
functionality. These Modified Starches can be found applicable
practices in the following applications: textile, pulp and paper,
foods, feedstuff, foundry, pharmacy and oil drilling. Vedan
Vietnam foresees the big potentiality to produce Tapioca starch
in Vietnam and has invested large manpower and resource to fully
develop Modified Starch production
and promotion.
Currently, we have developed various
types of Modified Starches for wide applications in many industries.
Acetylated
Modified Starch
By allowing native starches reacting
with acetic anhydride or vinyl acetate, starch acetate are achieved.
Ester groups are efficient in
preventing amylose retrogradation. This modification prevents
gelling and weeping and maintains textural appearance. This
also improve freeze-thaw stability, improve the water-holding
capacity and lower gelatinization temperature of the starch,
peak viscosity is slightly increase and clarity of gel is improved.
The result of this treatment is
a stability starch which will produce pastes that will withstand
several freeze-thaw cycles and prevent syneresis (weeping) occurs.
Wide applications are in foods as texturing agent and provide
good freeze-thaw stability. Extended applications in food industry
are found by acetylated starch in conjunction with cross-linked
starch.
In paper industry, starch acetate
can provide an extremely good viscosity stability.
Oxidized Starch
Native starches can be treated
with a variety of oxidizing agents and oxidized starches are
obtained. Oxidized starches have shorter chain lengths than
native starches. It improves whiteness and reduces microbiological
content. In addition, the hydrogen bonding reduces the tendency
to retrogradation. Producing soft-bodied gels of high clarity,
Oxidized starches are the best thickener for applications requiring
gels of low rigidity. This improves adhesion in batters and
breadings.
Diluted solutions of highly oxidized
starches remain clear on prolonged storage, making them suitable
for clear, canned soups and transparent confectionery products.
Oxidized starch is also widely used in surface sizing for paper
industry and for warp sizing in textile industry.
Acetylated
Distarch Phosphate
Starches are cross-linked through
esterification to create more stable linkage, this is so-called
Dual Modified Starch which exhibit simultaneously the characteristics
and functions of Acetylated Starch and
Cross-linked Starch.
Excellent freeze-thaw stability, better clarity, good resistance
to high heat, increased stability in acid and strong agitation.
Excellent performance in food processing popularly includes
yogurt, soy (chili) sauces, tomato ketchups, soups, gravies,
puddings, jellies, ham and sausages, canned foods and frozen
foods.
Cross-Linked
Starch
We cross-link to control texture
and to provide heat, acid and shear tolerance. As a result,
we have better control and improved flexibility in dealing with
formulation, processing and product shelf-life. Cross-linking
can be thought of as a mean to "spot weld" the granule
at random locations, reinforcing hydrogen bonding and inhibiting
granule swell.
The cross-linked treatment strengthens the relatively tender
starches so that their cooked paste are more viscous and heavy-bodied
and are less likely to break down with extended cooking times,
increased acid or
severe agitation.
Applications are found suitably
in low pH, high heat and increased mechanical shear processing.
Acid-Thinned
Starch
UnModified Starches are treated
with a mineral acid at temperature lower than gelatinization
and results in partially hydrolyzed starch molecules. This cleaves
the chain length and lower viscosity. It increases the tendency
to retrogradation.
The lower viscosity permits higher concentrations to be used
forming rigid gels in gums pastilles and jellies. In these applications,
increased set-back leading to the formation of strong gels gives
these starches significant advantages over native starches.
Extended applications in food industry are found by acid-thinned
starch in conjunction with esterification and etherification
reaction.
Cationic Starch
Cationic starch represent high
performance starch derivatives widely used by paper manufactures
to increase strength and retention. Cationic starches carry
a formal positive charge over the entire pH range creating their
affinity towards negatively charged substrates, such as cellulose,
pulp and some synthetic fibers, aqueous suspensions of minerals
and slimes and biologically active macromolecules.
Cationic starch apparently improve
the retention of fillers. Titanium dioxide, clay, talc and calcium
carbonate are frequently incorporated in the furnish of a paper
machine to improve the opacity of high grade printing paper,
writing paper, and light weight paper. With increasing filler
retention, the sheet lose strength, apparently because the inert
filler reduces the number of sites for fiber-to-fiber bonding.
Because Cationic starch acts both to improve strength properties
and filler retention, it gives high strength properties at high
level of filler retention. A reduced BOD & COD are also
achieved.
Cationic starch is also added
at the beater to improve drainage on the wire, better sheet
formation, and enhancement of the sizing efficiency of an alum-rosin
size.
Other Modified
Starches
Except the above-described Modified
Starches we manufacture in Vietnam, we have also others available
including Oxidized Starch Acetate for paper coating use, Oxidized
Distarch Phosphate for noodle products, Acid-thinned Distarch
Phosphated for food applications where higher elasticity is
required. Octenyl succinated monoester is also developed for
powdered seasonings and to provide excellent emulsion stability.
We also supply match products and other tailor-made service.
In the future, we would also like
to manufacture Starch Ether (starch treated with hydroxypropyl
groups) to meet the increasing market demand.
| Type
of modification |
Commodity
name |
Features
and application |
| Acetylated
starch |
BSF-7611 |
Features: |
| BTS-8812 |
Better clarity,
lower gelatinization point. |
| BSM-7613 |
Improved low temperature
stability and better water-holding capacity. Texturing
agents. |
| BSL-7614 |
Applications: |
| BSX-8815 |
Instant noodles,
frozen foods, ham and sausage, fishball, Chiness dumplings. |
| Cationic
starch |
JTF-1046 |
Features: |
| JTM-1047 |
Positive charge,
increase pulp, fines and fillers retention, increase paper
strength and stiffness. |
| JTM-1029 |
Applications: |
| JTL-1048 |
Wet-end additive
for paper pulp. |
| JTL-8816 |
Surface sizing
and waster water treatment as flocculation agent. |
| Oxidized
starch |
ETF-7617 |
Features: |
| ETS-8818 |
Good film-forming
ability, less water absorption. |
| ETM-5419 |
Good sheen and
free flowing. |
| ETL-1020 |
Applications: |
| ETX-1030 |
Paper
(press sizing), textile (warp sizing) and foods. |
| Acetylated
Distarch Phosphate |
CBS-8827 |
Features: |
| CBM-1028 |
Improved
low-temperature stability. Excellent resistance to high
heat, mechanical shear and low pH. |
| CBX-8829 |
Applications: |
| CBS-8830 |
Canned
foods, frozen foods, soy sauce, chili sause, tomato ketchup,
soup, gravies, yogurt, meat-ball, fish-ball, pudding and
jelly, baked foods. |
| CBs-8831 |
|
| CBM-8834 |
|
|